OEM tsika yakakanda simbi isina simbi yekukanda chigadzirwa nekukasira kwekudyara kukanda + CNC machining. Inowanikwa imwe nzira: kurapwa kwekupisa, kurapwa kwepamusoro, kuyedzwa uye kusangana.
Stainless simbi ndiyo chidimbu chesimbi isina tsvina uye acid-resistant simbi. Inonzi Stainless simbi inoshingirira kune zvisina kusimba zvinoodza media zvakaita semhepo, chiutsi, uye mvura. Corrosion resistant simbi inonzi acid-resistant simbi.
| Investment Casting Technical Data paRMC Foundry | |
| R&D | Software: Solidworks, CAD, Procast, Pro-e |
| Nguva Yekutungamira Yekuvandudza uye Samples: 25 kusvika 35 mazuva | |
| Metal Metal | Ferritic Stainless Simbi, Martensitic Stainless Simbi, Austenitic Stainless simbi, Kunaya Kuomesa Stainless Simbi, Duplex Stainless Simbi |
| Carbon Simbi, Alloy Simbi, Tool Simbi, Heat Resistant Simbi, | |
| Nickle-base Alloy, Aluminium Alloy, Copper-base Alloy, Cobalt-base Alloy | |
| Metal Standard | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Material for Shell Building | Silica Sol (yakanaya silika) |
| Girazi remvura (Sodium Silicate) | |
| Misanganiswa yeSilica Sol uye Mvura Girazi | |
| Technical Parameter | Piece Weight: 2 gramu kusvika 200 makirogiramu |
| Max Dimension: 1,000 mm yeDyamita kana Kureba | |
| Min Wall Ukobvu: 1.5mm | |
| Kukandira Kukasharara: Ra 3.2-6.4, Machining Roughness: Ra 1.6 | |
| Kushivirira kweKukanda: VDG P690, D1/CT5-7 | |
| Kushivirira kweMachining: ISO 2768-mk/IT6 | |
| Inner Core: Ceramic Core, Urea Core, Mvura Soluble Wax Core | |
| Kupisa Kurapa | Normalizing, Tempering, Kudzima, Annealing, Solution, Carburization. |
| Surface Treatment | Kupukuta, jecha / Kuputika kwepfuti, Zinc Plating, Nickel Plating, Oxidation Treatment, Phosphating, Poda Painting, Geormet, Anodizing |
| Dimension Testing | CMM, Vernier Caliper, Mukati meCaliper. Depth Gage, Height Gage, Go/No go Gage, Special Fixtures |
| Chemical Inspection | Chemical Compostion Analysis (20 makemikari zvinhu), Utsanana Kuongorora, X-ray Radiographic Inspection, Carbon-Sulfur Analyzer |
| Kuongorora Kwenyama | Dynamic Balancing, Static Blancing, Mechanical Properties (Kuoma, Kusimba Kwegoho, Kusimba Kwesimba), Kurebesa |
| Kukwanisa Kugadzira | Kupfuura 250 matani pamwedzi, anopfuura 3,000 matani pagore. |
Nekuda kwemusiyano wekuumbwa kwemakemikari pakati peyakajairwa Stainless simbi uye acid-resistant simbi, kushora kwavo kusimba kwakasiyana. Stainless simbi yakajairwa kazhinji haimirire kuchemical media corrosion, ukuwo acid-resistant simbi kazhinji isingaite corrosion. Izwi rekuti "stainless simbi" haringorevi rudzi rumwe chete rwesimbi isina tsvina, asi zvakare rinoreva zvinopfuura zana maindasitiri esimbi asina tsvina. Simbi imwe neimwe isina tsvina yakagadziridzwa ine kuita kwakanaka mune yayo chaiyo yekushandisa ndima.
Simbi isina simbi inowanzo patsanurwa kuita martensitic Stainless simbi, ferritic Stainless simbi, austenitic Stainless simbi, austenitic-ferritic (duplex) Stainless simbi uye kunaya kunoomesa Stainless simbi zvichienderana nemamiriro e microstructure. Mukuwedzera, maererano nemakemikari ekuumbwa, inogona kugoverwa kuva chromium simbi isina tsvina, chromium nickel simbi isina tsvina uye chromium manganese nitrogen simbi isina tsvina, nezvimwewo CF8M Stainless steel yakaenzana neSS316 / F316 uye Chinese Standard 0Cr17Ni12Mo2.
Mukugadzira kugadzirwa, mazhinji eStainless simbi castingszvinopedzwa naInvestment casting. Iyo yepamusoro yesimbi isina simbi castings inogadzirwa neinvestment casting yakatsetseka uye iyo dimensional kurongeka kuri nyore kudzora. Ehe, mutengo wekudyara uchikanda simbi isina simbi zvikamu zvakakwirira zvichienzaniswa nemamwe maitiro uye zvinhu.
Investment casting, inonziwo precision casting kana kurasika wax casting, inoshandiswa zvakanyanya sezvo ichipa asymmetrical casting ine ruzivo rwakanaka kwazvo kuti igadzirwe zvisingadhure. Maitirwo acho anosanganisira kugadzira simbi yekukandwa uchishandisa mold inonamira yakagadzirwa kubva patani yewakisi.
Applications Yedu Yetsika Yekukanda uye Machining Zvikamu:
1. Automobile Parts: Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Filter Housing, CV Joint Housing, Lock Hook.
2. Truck Parts: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
3. Hydraulic Parts: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
4. Agricultural Machinery and Tractor Parts: Gear Housing, Gear Cover, Connect Rod, Torque Rod, Engine Block, Engine Cover, Oil Pump Housing, Bracket, Hanger, Hook, Bracket.
5. Rail Trains uye Freight Cars: Shock Absorber Housing, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge uye Cone, Wheels, Brake Systems, Handles, Guids.
6. Kuvaka Michina Zvikamu: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Bucket Teeth, Bucket.
7. Logistics Equipment Parts: Mavhiri, Caster, Bracket, Hydraulic Cylinder, Forklift Spare Parts, Lock Case.
8. Valve uye Pump Zvikamu: Valve Body (Housing), Butterfly Valve Disc, Ball Valve Housing, Flange, Connector, Camlock, Open Impeller, Close Impeller, Pump Housing (Muviri), Pump Cover.
| Yakaenzana Giredhi reStainless Simbi | |||||||
| GROUPS | AISI | W-stoff | DIN | BS | SS | UNE / IHA | UNI |
| Martensitic uye Ferritic Stainless Simbi | 420 C | 1,4034 | X43Cr16 | ||||
| 440 B/1 | 1,4112 | X90 Cr Mo V18 | |||||
| - | 1.2083 | X42 Cr 13 | - | 2314 | F.5263 | - | |
| 403 | 1.4000 | X6Cr13 | 403 S 17 | 2301 | F.3110 | X6Cr13 | |
| (410S) | 1.4001 | X7 Kr 14 | (403 S17) | 2301 | F.3110 | X6Cr13 | |
| 405 | 1.4002 | X6 CrAl 13 | 405 S 17 | - | F.3111 | X6 CrAl 13 | |
| 416 | 1.4005 | X12 CrS 13 | 416 S 21 | 2380 | F.3411 | X12CrS13 | |
| 410 | 1.4006 | X 10 Kr 13 | 410 S21 | 2302 | F.3401 | X12Cr13 | |
| 430 | 1.4016 | X6 Kr 17 | 430 S 17 | 2320 | F.3113 | X8Cr17 | |
| 420 | 1.4021 | X20 Cr 13 | 420 S 37 | 2303 | F.3402 | X20Cr13 | |
| 420F | 1.4028 | X30 Cr 13 | 420 S 45 | (2304) | F.3403 | X30Cr13 | |
| (420) | 1.4031 | X39Cr13 | 420 S 45 | (2304) | F.3404 | - | |
| 431 | 1.4057 | X20 CrNi 17 2 | 431 S 29 | 2321 | F.3427 | X16CrNi16 | |
| 430F | 1.4104 | X12 CrMoS 17 | - | 2383 | F.3117 | X10CrS17 | |
| 434 | 1.4113 | X6 CrMo 17 | 434 S 17 | 2325 | - | X8CrMo17 | |
| 430Ti | 1.4510 | X6 CrTi 17 | - | - | - | X6CrTi17 | |
| 409 | 1.4512 | X5 CrTi 12 | 409 S 17 | - | - | X6CrTi12 | |
| Austenitic Stainless Simbi | 304 | 1.4301 | X5 CrNi 18 9 | 304 S 15 | 2332 | F.3551 | X5CrNi18 10 |
| 305 | 1.4303 | X5 CrNi 18 12 | 305 S 19 | - | - | X8CrNi19 10 | |
| 303 | 1.4305 | X12 CrNiS 18 8 | 303 S 21 | 2346 | F.3508 | X10CrNiS 18 09 | |
| 304L | 1.4306 | X2 CrNiS 18 9 | 304 S 12 | 2352 | F.3503 | X2CrNi18 11 | |
| 301 | 1.4310 | X12 CrNi 17 7 | - | 2331 | F.3517 | X12CrNi17 07 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2332 | F.3551 | X5CrNi18 10 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2333 | F.3551 | X5CrNi18 10 | |
| 304LN | 1.4311 | X2 CrNiN 18 10 | 304 S 62 | 2371 | - | - | |
| 316 | 1.4401 | X5 CrNiMo 18 10 | 316 S 16 | 2347 | F.3543 | X5CrNiMo17 12 | |
| 316L | 1.4404 | - | 316 S 12/13/14/22/24 | 2348 | X2CrNiMo17 12 | ||
| 316LN | 1.4429 | X2 CrNiMoN 18 13 | - | 2375 | - | - | |
| 316L | 1.4435 | X2 CrNiMo 18 12 | 316 S 12/13/14/22/24 | 2353 | - | X2CrNiMo17 12 | |
| 316 | 1.4436 | - | 316 S 33 | 2343 | - | X8CrNiMo 17 13 | |
| 317L | 1.4438 | X2 CrNiMo 18 16 | 317 S 12 | 2367 | - | X2CrNiMo18 16 | |
| 329 | 1.4460 | X3 CrNiMoN 27 5 2 | - | 2324 | F.3309 | - | |
| 321 | 1.4541 | X10 CrNiTi 18 9 | 321 S 12 | 2337 | F.3553 | X6CrNiTi18 11 | |
| 347 | 1.4550 | X10 CrNiNb 18 9 | 347 S 17 | 2338 | F.3552 | X6CrNiNb18 11 | |
| 316Ti | 1.4571 | X10 CrNiMoTi 18 10 | 320 S 17 | 2350 | F.3535 | X6CrNiMoTi 17 12 | |
| 309 | 1.4828 | X15 CrNiSi 20 12 | 309 S 24 | - | - | X16 CrNi 24 14 | |
| 330 | 1.4864 | X12 NiCrSi 36 16 | - | - | - | - | |
| Duplex Stainless Simbi | S32750 | 1.4410 | X 2 CrNiMoN 25 7 4 | - | 2328 | - | - |
| S31500 | 1.4417 | X 2 CrNiMoSi 19 5 | - | 2376 | - | - | |
| S31803 | 1.4462 | X 2 CrNiMoN 22 5 3 | - | 2377 | - | - | |
| S32760 | 1.4501 | X 3 CrNiMoN 25 7 | - | - | - | - | |
| 630 | 1.4542 | X5CrNiCNb16-4 | - | - | - | - | |
| A564/630 | - | - | - | - | - | - | |
Kugona kweInvestment Casting Foundry:
• Kukura Kwepamusoro: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Kwegore Kukwanisa: 2,000 matani
• Bond Materials for Shell Building: Silica Sol, Water Glass nemisanganiswa yawo.
• Kushivirira: Pakukumbira.
Zvakanakira zveInvestment Casting Zvikamu:
- Yakanakisa uye yakatsetseka pamusoro pekupedzisira
- Tight dimensional tolerances.
- Yakaoma uye yakaoma maumbirwo ane dhizaini inoshanduka
-Kugona kukanda madziro matete saka chinhu chakareruka chekukanda
-Kusarudzwa kwakakura kwesimbi dzakakandwa uye alloys (ferrous uye isiri-ferrous)
- Draft haidiwe mukugadzira molds.
- Deredza kudiwa kwechipiri machining.
- Kurasa zvinhu zvakaderera.
| Materials forInvestment CastingMaitiro paRMC Foundry | |||
| Category | China Grade | US Giredhi | Germany Giredhi |
| Ferritic Stainless Simbi | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitic Stainless Simbi | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Austenitic simbi isina tsvina | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.44404, 1.4404, 9 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Kunaya Kuomesa Stainless Simbi | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
| Duplex Stainless Simbi | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
| High Mn Steel | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Tool Steel | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
| Heat Resistant Simbi | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nickle-base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, INCOLOY625 | 2.4815, 2.4879, 2.4680 | |
| Aluminium Alloy | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
| Copper Alloy | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Cobalt-base Alloy | UMC50, 670, Grade 31 | 2.4778 | |
| INVESTMENT CASTING TOLERANCES | |||
| Inches | Mamirimita | ||
| Dimension | Kushivirira | Dimension | Kushivirira |
| Kusvika ku0.500 | ±.004" | Kusvika ku12.0 | ± 0.10mm |
| 0.500 kusvika 1.000" | ±.006" | 12.0 kusvika 25.0 | ± 0.15mm |
| 1.000 kusvika 1.500" | ±.008" | 25.0 kusvika 37.0 | ± 0.20mm |
| 1.500 kusvika 2.000" | ±.010" | 37.0 kusvika 50.0 | ± 0.25mm |
| 2.000 kusvika 2.500" | ±.012" | 50.0 kusvika 62.0 | ± 0.30mm |
| 2.500 kusvika 3.500" | ±.014" | 62.0 kusvika 87.0 | ± 0.35mm |
| 3.500 kusvika 5.000" | ±.017" | 87.0 kusvika 125.0 | ± 0.40mm |
| 5.000 kusvika 7.500" | ±.020" | 125.0 kusvika 190.0 | ± 0.50mm |
| 7.500 kusvika 10.000" | ±.022" | 190.0 kusvika 250.0 | ± 0.57mm |
| 10.000 kusvika 12.500" | ±.025" | 250.0 kusvika 312.0 | ± 0.60mm |
| 12.500 kusvika 15.000 | ±.028" | 312.0 kusvika 375.0 | ± 0.70mm |
Kukosha Kwekuwedzera Sevhisi paUinjiniya neKugadzira:
| Services | Tsanangudzo |
| Surface Treatment Services | Powder Coating, Anodization, Electrophotesis, Chrome Plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, Geormet, Zintek, etc. |
| CNC Precision Machining Services | Lathing, Milling, Turning, Honing, Drilling, Boring, Tapping, Wire Electrode Cutting, Grinding...etc. |
| Kuongorora uye Kudzora Kwemhando | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Seal Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester ... nezvimwewo. |
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