Custom grey cast ironshell mold casting productsnemasevhisi eCNC machining, kurapwa kwekupisa uye kurapwa kwepamusoro.
Grey iron, kana grey cast iron, imhando yesimbi yakakandwa ine graphite microstructure. Inotumidzwa zita regrey ruvara rwekutsemuka kwainoumba. Iyo grey cast iron inoshandiswa kune dzimba uko kuomarara kwechikamu kwakakosha kupfuura simba rayo rekusimba, senge mukati meinjini inopisa silinda zvidhinha, pombi dzimba, miviri yevharuvhu, mabhokisi emagetsi, zviremu zve counter uye zvekushongedza castings. Grey cast iron's high thermal conductivity uye chaiyo musoro kugona kunowanzo shandiswa kugadzira cast iron cookware uye disc brake rotors.
Yakajairika kemikari kuumbwa kuwana graphic microstructure ndeye 2.5 kusvika 4.0% kabhoni uye 1 kusvika 3% silicon nehuremu. Graphite inogona kutora 6 kusvika 10% yehuwandu hwegrey iron. Sirikoni inokosha pakuita grey iron inopesana nesimbi yakachena yakakandwa, nokuti silicon isimbi inogadzirisa girafu musimbi yakakandwa, zvinoreva kuti inobatsira iyo alloy kubudisa graphite panzvimbo yesimbi carbides; pa 3% silicon inenge isina kabhoni inobatwa mumakemikari akabatanidzwa nesimbi.
Iyo graphite inotora chimiro chetatu-dimensional flake. Mumativi maviri, senzvimbo yakakwenenzverwa ichaonekwa pasi pemaikorosikopu, ma graphite flakes anoita semitsetse yakanaka. Iwo matipi emaflakes anoshanda seasati avapo notches; saka, ine brittle. Kuvepo kwema graphite flakes kunoita kuti Grey Iron iite nyore machina sezvo ichida kutsemuka zviri nyore kuyambuka ma graphite flakes. Grey iron zvakare ine yakanaka kwazvo yekunyorovesa simba uye nekudaro inonyanya kushandiswa sehwaro hwemakina ekumisikidza.
Mechanical Properties yeGrey Cast Iron | |||||||
Chinhu zvinoenderana neDIN EN 1561 | Kuyera | Unit | SH-GJL-150 | EN-GJL-200 | SH-GJL-250 | EN-GJL-300 | EN-GJL-350 |
EN-JL 1020 | EN-JL 1030 | EN-JL 1040 | EN-JL 1050 | EN-JL 1060 | |||
Tensile Simba | Rm | MPA | 150-250 | 200-300 | 250-350 | 300-400 | 350-450 |
0.1% Goho Simba | Rp0,1 | MPA | 98-165 | 130-195 | 165-228 | 195-260 | 228-285 |
Elongation Simba | A | % | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 |
Compressive Strength | σdB | MPa | 600 | 720 | 840 | 960 | 1080 |
0,1% Compressive Strength | pd0,1 | MPa | 195 | 260 | 325 | 390 | 455 |
Flexural Strength | σbB | MPa | 250 | 290 | 340 | 390 | 490 |
Schuifspanning | σaB | MPa | 170 | 230 | 290 | 345 | 400 |
Shear Stress | TtB | MPa | 170 | 230 | 290 | 345 | 400 |
Modules ye elasticity | E | GPa | 78 - 103 | 88 – 113 | 103 – 118 | 108 – 137 | 123 - 143 |
Poisson nhamba | v | - | 0,26 | 0,26 | 0,26 | 0,26 | 0,26 |
Brinell kuoma | HB | 160 - 190 | 180 - 220 | 190 - 230 | 200 - 240 | 210 - 250 | |
Ductility | σbW | MPa | 70 | 90 | 120 | 140 | 145 |
Tension uye kumanikidzwa kuchinja | σzdW | MPa | 40 | 50 | 60 | 75 | 85 |
Kuputsa Simba | Klc | N/mm3/2 | 320 | 400 | 480 | 560 | 650 |
Density | g/cm3 | 7,10 | 7,15 | 7,20 | 7,25 | 7,30 |
Shell molding castingprocess inodaidzwa zvakare kunzi pre-coated resin jecha kukanda process, inopisa goko rekuumba castings kana core casting process. Chinhu chikuru chekuumba ndeye pre-yakavharidzirwa phenolic resin jecha, iyo inodhura kupfuura jecha rakasvibirira uye furan resin jecha. Uyezve, jecha iri harigone kushandiswazve.
Furan resin inoomesa jecha rekukanda maitiro (nobake process) inoshandisa furan resin yakavharwa jecha kugadzira mold yekukanda. Mushure mekusanganisa jecha rekutanga (kana jecha rakadzoserwa), mvura furan resin uye mvura inokonzeresa zvakaenzana, uye kuizadza mubhokisi repakati (kana jecha bhokisi), wobva waisimbisa kuti iome kuita mold kana mold mubhokisi repakati (kana jecha). bhokisi) pakupisa kwekamuri. Ipapo iyo yekukanda mold kana kukanda core yakaumbwa, iyo inonzi self-hardening inotonhora-core box molding (core), kana self-hardening nzira (core).
Nekuti mold inoumbwa pakudziya kwekamuri uye pasina chikonzero chekupisa, iyo yekuzviomesa jecha kukanda kunonziwo kwete-kubikira casting process. Iyo yekuzviomesa nzira inogona kukamurwa kuita acid-catalyzed furan resin uye phenolic resin jecha self-hardening nzira, urethane resin jecha self-hardening nzira uye phenolic monoester self-hardening nzira.
Sejecha rinozviomesa bhokisi rinosungira jecha, jecha refuran resin ndiro rekutanga uye parizvino rinonyanya kushandiswa sejecha rekugadzira binder muChinese foundry. Huwandu hweresin inowedzerwa mujecha rekuumbwa kazhinji 0.7% kusvika 1.0%, uye huwandu hweresin yakawedzerwa mujecha repakati kazhinji 0.9% kusvika 1.1%. Zvirimo zvemahara aldehyde mu furan resin zviri pazasi 0.3%, uye mamwe mafekitori adzika kusvika pazasi 0.1%. Munzvimbo dzakavambwa muChina, iyo furan resin inoomesa jecha yasvika padanho repasirese zvisinei nemaitiro ekugadzira uye nepamusoro pemhando yekukanda.
Yakaenzana Giredhi reGrey Cast Iron | ||||||||
AISI | W-stoff | DIN | BS | SS | AFNOR | UNE / IHA | JIS | UNI |
A48-20B | 0.6010 | GG-10 | Grade 100 | 0110-00 | - | - | FC 100 | G10 |
A48-25B | 0.6015 | GG-15 | Grade 150 | 0115-00 | Ft 15 D | FG 15 | FC 150 | G15 |
A48-30B | 0.6020 | GG-20 | Grade 200 | 0120-00 | Ft 20 D | FG 20 | FC 200 | G20 |
A48-40B | 0.6025 | GG-25 | Grade 250 | 0125-00 | Ft 25 D | FG 25 | FC 250 | G25 |
A48-45B | 0.6030 | GG-30 | Grade 300 | 0130-00 | Ft 30 D | FG 30 | FC 300 | G 30 |
A48-50B | 0.6035 | GG-35 | Grade 350 | 0135-00 | Ft 35 D | FG 35 | FC 350 | G35 |
A48-60B | 0.6040 | GG-40 | Grade 400 | 0140-00 | Ft 40 D | - | FC 40 | - |
32510 | GTS-35 | B340/12 | 0815-00 | MN 35-10 | - | FCMW 330 | - | |
A220-40010 | 0.8145 | GTS-45 | P440/7 | 0852-00 | MN 450 | - | FCMP 440/490 | GMN 45 |
A220-50005 | 0.8155 | GTS-55-04 | P510/4 | 0854-00 | MP 50-5 | - | FCMP 490 | GMN 55 |
A220-70003 | 0.8165 | GTS-65-02 | P570/3 | 0856-00 | MN 650-3 | - | FCMP 590 | GMN 65 |
A220-70003 | - | GTS-65 | P570/3 | 0858 | MN 60-3 | - | FCMP 540 | - |
A220-80002 | 0.8170 | GTS-70-02 | P690/2 | 0862-00 | MN 700-2 | - | FCMP 690 | GMN 70 |
Resin Yakavharwa Nejecha Kukandira Metal uye Alloys | |
Metal & Alloys | Popular Giredhi |
Grey Cast Iron | GG10~GG40; GJL-100 ~ GJL-350; |
Ductile (Nodular) Cast Iron | GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2 |
Austempered Ductile Iron (ADI) | SH-GJS-800-8, SH-GJS-1000-5, SH-GJS-1200-2 |
Carbon Steel | C20, C25, C30, C45 |
Alloy Steel | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V |
Simbi isina ngura | Ferritic Stainless Simbi, Martensitic Stainless Simbi, Austenitic Stainless Simbi, Kunaya Kuomesa Stainless Simbi, Duplex Stainless Simbi |
Aluminium Alloys | ASTM A356, ASTM A413, ASTM A360 |
Brass / Copper-based Alloys | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 |
Standard: ASTM, SAE, AISI, GOST, DIN, EN, ISO, uye GB |
Zvakanakira zveFuran Resin Yakavharwa Jecha Kuzviomesa-Kuumba Kukandira:
1) Kuvandudza kurongeka kwedimensional yekukanda uye kushata kwepamusoro.
2) Kuomeswa kwejecha (core) jecha hakudi kuomeswa, izvo zvinogona kuchengetedza simba, uye matanda asingadhuri kana epurasitiki mabhokisi epakati uye matemplate anogona kushandiswa zvakare.
3) Self-hardnening molding jecha iri nyore kubatanidza uye kudonha, nyore kuchenesa castings, uye jecha rekare rinogona kushandiswazve uye kushandiswa zvakare, izvo zvinoderedza zvakanyanya kusimba kwekushanda kwepakati kugadzira, kuenzanisa, kudonha kwejecha, kuchenesa uye zvimwe zvinongedzo, uye zviri nyore kuona mechanization kana otomatiki.
4) Iyo yakawanda chikamu cheresin mujecha ingori 0.8% ~ 2.0%, uye mutengo wakakwana wezvigadzirwa zvakaderera.
Nemhaka yekuti nzira yekuzviomesa ine zvakawanda zvezvikomborero zvakasiyana-siyana zvataurwa pamusoro apa, nzira yekuzviomesa haingoshandiswi chete pakugadzirwa kwepakati, asiwo inoshandiswa pakukanda kuumba. Iyo inonyanya kukodzera chidimbu chimwe chete uye diki kugadzirwa kwebatch, uye inogona kugadzira simbi yakakandwa, simbi yakakandwa uye isiri-ferrous alloy castings. Mamwe maChinese akawanikwa akatsiva zvachose zviumbwa zvevhu rakaoma rejecha, zviumbwa zvejecha resimende, uye zvishoma zvakatsiva zviumbwa zvejecha remvura.




Custom Cast Iron Casting Zvigadzirwa
