Ductile cast iron castings inogadzirwa neyakarasika foam casting process kubva kuChina yekukanda kambani.
Yakarasika Foam Casting, inonziwo Lost Foam Casting (LFC) kana Full Mold Casting, imhando yeEvaporative Pattern Casting (EPC) ine yakaoma jecha kukanda maitiro. Iyo EPC dzimwe nguva inogona kunge ipfupi yeExpendable Pattern Casting nekuti akarasika foam mapatani anogona kushandiswa kamwe chete. Mushure mekunge maitiro efuro apedzwa nemichina yakakosha, ipapo mapatani epurasitiki ane furo anoputirwa nerefractory coating kuti iite goko rakasimba kuti rimire nesimbi yakanyungudutswa. Mafuro maitiro ane makungu anoiswa mubhokisi rejecha, uye rizadze nejecha rakaoma rakaripoteredza. Panguva yekudururwa, simbi yakanyungudutswa yakakwirira-yepamusoro inoita foam pateni pyrolyzed uye "inonyangarika" uye inotora mhango yekubuda yemapateni, uye pakupedzisira iyo yakapedzwa inodiwa castings inowanikwa.
| Casting Process | Kwegore Kugona / Matani | Main Materials | Kukanda Uremu | Dimensional Tolerance Giredhi (ISO 8062) | Kupisa Kurapa | |
| Green Sand Kukanda | 6000 | Grey Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Simbi | 0.3 kusvika 200 kg | CT11~CT14 | Normalization, Kudzima, Tempering, Annealing, Carburization | |
| Resin Yakaputirwa Nejecha Kukanda (Shell Casting) | 0.66 lbs kusvika 440 lbs | CT8~CT12 | ||||
| Yakarasika Wax Investment Kukanda | Mvura Girazi Kukandira | 3000 | Stainless Simbi, Carbon Steel, Alloy Steel, Brass, Aluminium, Duplex Stainless Steel, Cast Iron | 0.1 kusvika 50 kg | CT5~CT9 | |
| 0.22 lbs kusvika 110 lbs | ||||||
| Silica Sol Casting | 1000 | 0.05 kusvika 50 kg | CT4~CT6 | |||
| 0.11 lbs kusvika 110 lbs | ||||||
| Yakarasika Foam Kukanda | 4000 | Grey Iron, Ductile Iron, Alloy, Carbon Steel, Stainless Simbi, Brass, Al | 10 kusvika 300 kg | CT8~CT12 | ||
| 22 lbs kusvika 660 lbs | ||||||
| Vacuum Casting | 3000 | Grey Iron, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Simbi | 10 kusvika 300 kg | CT8~CT12 | ||
| 22 lbs kusvika 660 lbs | ||||||
| High Pressure Die Casting | 500 | Aluminium Alloys, Zinc Alloys | 0.1 kusvika 50 kg | CT4~CT7 | ||
| 0.22 lbs kusvika 110 lbs | ||||||
Matanho eKurasika Foam Kukanda:
1- Shandisa foam mold kugadzira foam mapatani uye ekukanda gating masisitimu
2- Bond mapatani uye vanomhanya kuti vagadzire mold bundle module
3- Dip pendi pane module
4- Pukuta pendi
5- Isa module mubhokisi rejecha uye uzadze nejecha rakaoma
6- Vibrate molding kuitira kuzadza gomba nejecha rakaoma uye wozobatanidza jecha rekuumba
7- Kudira simbi yakanyungudutswa kuti ipfupise furo uyezve kugadzira makanda anodiwa
8- Mushure mekunge makanda atonhorerwa, chenesa makanda. Jecha rakaoma rinogona kushandiswa zvakare
Zvakanakira zveYakarasika Foam Kukanda:
✔ Yakakura dhizaini rusununguko kune yakaoma zvimiro castings
✔ Hapana dhizaini angle inodiwa kuchengetedza mari yakawanda.
✔ Basa rakasanganiswa foam mapatani anogona kuunganidzwa kubva kune akati wandei zvidimbu zvefoam mapatani.
✔ Kurasika furo kukanda kuri pedyo-neti-chimiro maitiro
✔ Kuchinjika kwakanyanya kuburikidza nenguva pfupi yekuseta
✔ Yakareba EPS mold sevhisi hupenyu, nekudaro yakadzikira yakaenzana mutengo wemidziyo
✔ Gungano uye mari yekurapa inoderedzwa nekusiiwa kweiyo nzira yekurapa, kuisa zvikamu, screw yekubatanidza, nezvimwe.
✔ Kuwedzera kwechikamu chekushandisa
CNC machining inoreva maitiro ekugadzira anoenderera neComputerized Numberical Control (CNC kwenguva pfupi). Inobatsirwa neCNC kusvika pakakwirira uye yakatsiga chokwadi nemutengo wakaderera wevashandi.Machininginzira ipi neipi yakasiana-siana umo chimedu chechinhu chakabikwa chinochekwa kuita chimiro chinodiwa chokupedzisira nehukuru nenzira inodzorwa yokubvisa zvinhu. Maitiro ane iyi dingindira rakajairika, inodzorwa kubviswa kwezvinhu, nhasi zvave kuzivikanwa pamwe chete se subtractive kugadzira, mumutsauko kubva kune inodzorwa yekuwedzera zvinhu, inozivikanwa seyekuwedzera kugadzira.
Chaizvoizvo izvo zvinorehwa nechikamu chetsanangudzo "zvinodzorwa" zvinogona kusiyana, asi zvinogara zvichireva kushandiswa kwematurusi emuchina (kuwedzera kune maturusi emagetsi nematurusi emaoko). Iyi inzira inoshandiswa kugadzira zvigadzirwa zvesimbi zvakawanda, asi inogona zvakare kushandiswa pazvinhu zvakaita sehuni, mapurasitiki, ceramic, uye macomposites. Iyo CNC machining inovhara akawanda akasiyana maitiro akadai sekugaya, kutendeuka, lathing, kuchera, kukudza, kukuya ... nezvimwe.
Iyo inonziwo precision machining, iyo CNC machining inogona kusvika pakurongeka kwakanyanya mukushivirira kwegeometical uye kushivirira kwedimensional. Nemichina yedu yeCNC uye Horizontal Machining Centers (HMC) uye Vertical Machining Centers (VMC), tinogona kuzadzisa mamakisi ako ese anodiwa ekushivirira.
| CNC Precision Machining Mano | ||||
| Facilities | Quantity | Size Range | Annual Capacity | General Kururama |
| Vertical Machining Center (VMC) | 48 seti | 1500mm × 1000mm × 800mm | 6000 ton kana 300000 zvidimbu | ±0.005 |
| Horizontal Machining Center (VMC) | 12 seti | 1200mm × 800mm × 600mm | 2000 matani kana 100000 zvidimbu | ±0.005 |
| CNC Machine | 60 seti | Max achitendeuka dia. φ600mm | 5000 matani kana 600000 zvidimbu | |
Inowanikwa Ferrous Metal Materials yePrecision Machining Zvikamu:
• Kanda Simbi inosanganisira grey iron uye ductile iron
• Carbon Steel kubva pasi kabhoni simbi, yepakati kabhoni simbi uye yakakwirira kabhoni simbi.
• Steel Alloys kubva kumagiredhi akajairika kusvika kumagiredhi akakosha pakukumbira.
• Aluminium uye alloys avo
• Bras uye Mhangura
• Zinc uye alloys avo
• Stainless Steel, Duplex, Corrosion-resistant Steel, High-temperature Steel.
Theprecision machining workshoppaRMC inotarisira ingangoita nhanho yakakosha mukutengesa keni mushure mekukanda. State-of-the-art yakatwasuka uye yakachinjika CNC machining nzvimbo uye mimwe michina yeCNC inogona kuve nechokwadi kuti chokwadi chekukanda uye kuvimbisa kuti machini akakandwa apera nenguva. Michina yese yakanyatso kurongeka uye inotorwa mukugadzirwa pamhando yepamusoro yekugadzira uye yakanaka-inoshanda maodid. Kana zvichidikanwa, zviyero zvese zvemuchina zvinogona kuyerwa neCMM uye mishumo ine hukama inogona kupihwa sezvinodiwa nemutengi.
Zvishandiso zveduCustom Castinguye Machining Zvikamu:
1. Zvikamu zveMotokari:Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Filter Housing, CV Joint Housing, Lock Hook.
2. Rori Zvikamu: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
3. Zvikamu zveHydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
4. Zvekurima Machina uye Zvikamu zvetirakita: Gear Housing, Gear Cover, Connect Rod, Torque Rod, Engine Block, Engine Cover, Oil Pump Housing, Bracket, Hanger, Hook, Bracket.
5. Chitima Zvitima uye Motokari Inotakura: Shock Absorber Housing, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge and Cone, Wheels, Brake Systems, Handles, Guids.
6. Kuvaka Michina Zvikamu: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Bucket Teeth, Bucket.
7. Logistics Equipment Zvikamu: Mavhiri, Caster, Bracket, Hydraulic Cylinder, Forklift Spare Parts, Lock Case,
8. Vavha uye Pombi Zvikamu: Valve Body (Housing), Butterfly Valve Disc, Ball Valve Housing, Flange, Connector, Camlock, Vhura Impeller, Close Impeller, Pump Housing (Muviri), Pump Cover.
Post-Machining Services
